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Definitions:

Proximity sensor / switch: Electronic devices using different technologies to detect a movement or presence of material within its designed range.

 

 

 

Types:

Because there are no moving parts within a proximity, except if it uses a relay to switch the output, it has unlimited lifespan and requires no maintenance whatsoever.

It is for this reason I recommend to use the solid state type to switch the relay externally because then the switch itself is ultra-reliable.

Inductive sensor: Applying a frequency to a coil creates a magnetic field around it.

Mount such a coil in a housing, then when a metallic object enters, the magnetic field is modified. This field modification is amplified to switch an output stage e.g. relay, transistor(for DC) or triac(for AC).

The type of material (steel, aluminium, copper, brass etc.) has a higher/lower effect on the field.

Capacitive sensor: These detectors also have an oscillator but they monitor the dielectric of air, and whenever it is different it knows there is something different in the field.

To phrase it a bit more technically correct is to say:  When an ac signal is applied to 2 plates with a dielectric medium between the plates, it forms a capacitance circuit. The value of capacitance is determined by size/types of plates, type of dielectric medium, distance between the plates and so forth. For capacitive sensors this medium is air and any change within this field is amplified.  

It is for this reason capacitive sensors are said to be able to sense any material and even works through glass and other mediums, if set correctly.     

Namur sensor: This refers to the 2 wire technology where the sensor uses the "leakage" (off/on state) current through the load to power the electronics of the sensor. The device resistance changes with activation of the sensing field. Essentially it is a sensor with no output amplifier and they can be designed around any sensing technology:- Inductive, capacitive, magnetic, photo electric etc..      

Namur sensors works with specific controllers(amplifiers) only and cannot work with normal loads such as relays. To give an idea of how specific the criteria is: For N/C, when not activated, the circuit mA is >2-3mA (Normal closed condition), the normal open condition <1mA. Usually normal closed but one can get normal open versions.

Namur sensors comes into its own in intrinsic safe environments (explosive environments) where the amount of energy available in the different EX zones are explicitly defined by law. In this case the namur sensor would then be used in conjunction  with INTRINSIC SAFETY BARRIER/ I.S BARRIER/ GALVANIC ISOLATION BARRIER.    

Photo electric sensors: Light beams (optical)...that is what makes these tick. This includes Infrared, laser light beams.

Different solutions dependant on range required

PS: The noted ranges is from what I am aware of.

Diffused: One sensor containing both emitter and reflector so it is a standalone solution.  Typical range, in cylinder package, up to 1mtr. In square box dual window package up to 3mtrs. 
Retroreflective: A single component requiring a reflector on the opposite end to reflect the optic/light rays back. Typical range up to 12mtrs.
Retro-reflective polarised: Same as above but the signal is modified to ensure ONLY LIGHT REFLECTED BACK BY THE REFLECTOR AND NOTHING ELSE IS CONSIDERED BY THE SENSOR this   improves reliable detection. Up to 10mtrs.

 

Through beam:  Consist of two parts- Emitter and receiver. The emitter transmits the signal and the receiver contains the output components.  Typical range up to 32mtr.
Ultrasonic sensors: Generally pricey...but they work where most can't...in my experience.

What's up with the nice sci-fi name ULTRASONIC?

I guess those in the know wanted us to know that the transmitted beam is at a high frequency. Many say it refers to any frequency higher then our normal hearing frequency which is about 20kHz

This transmitted sound waves gets reflected back from the measured object is then managed and monitored and from this we can decipher how far the object is from the sensor head.

Its so good we can even tell it what to do between two points in its range.

Only thing I must mention here is this: There are models with a dead band in front of the head...so the object must be farther then this distance.

This technology is generally  unaffected by environmental factors smoke, smog, dust, colours.

Can even detect oil, water ...and if can do that it can do just about anything!  

Guess where it will not work so well...sound absorbing materials like foam...sound proofing materials will kill it!

 

   

All these sensors come in a variety of packages.

 

Definitions:

Standardised sensing plate: The plate by which a inductive sensor gets measured against as defined by the European standard EN60947-5-2. The plate is square and has a thickness of 1 mm and made of steel (Fe360).

Nominal sensing distance - Sn: The guaranteed distance at which the switch will operate within the limits of the temperature and voltage variations.

Real sensing distance - Sr: This is the distance measured according to the EN standard at nominal temperature and voltage: 0,9Sn Sr 1,1Sn.

Intervention distance - Su: This is the distance measured according to the EN standard at a specified temperature and voltage between the allowed limits 0,9Sr ≤Su ≤1,1Sr.

 

 

Acronyms:

Drawing notations:

 

Market standards: 

An unwritten rule across the world is the color wires.

Brown = Positive / live supply.

Blue = Negative/ground/ neutral.

Black = Normal open output.

White = Normal closed output.   

 

 

 

 

Ratings definitions:

 

 

Certification standards pertaining to relays:

 

bulletNamur - EN60947-5-6, DIN19234
bullet 

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DESIGNS AND ICS uses

Proxi sensors

Microchip: QT1010 -
 
 
 

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Temperature

 

 

 

 

 
 
 

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Touch control

Microchip: QT1010
 
 
 

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General DAC

MCP4725: I2 serial DAC microchip  MCP4725 is a single channel, 12-bit, voltage output Digital-to-Analog Converter with integrated EEPROM and an I2C Compatible Serial Interface.
  DAC8760

DAC8760IPWPR - $8.61 (Dkey)
DAC8760IRHAR -

DAC7760 - 12bit

DAC8760 a – 16bit -


DAC0800/DAC0802 8-Bit Digital-to-Analog Converters

4–20mA loop-powered transmitter features the MAX5216 16-bit DAC (U1), the MAX9620 op amp (U2), the MAX6133 voltage reference (U3), and the MAX15007 LDO (U4).
DAC161P997 Single-Wire 16-bit DAC for 4-20mA Loops used withy pulse transformer


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Loop Instrument analog to digital

ADS1015 and ADS1115 The ADS1015 is a 12-bit ADC with 4 channels, and theADS1115 is a higher precision 16-bit ADC with 4 channels. Both have a programmable gain from 2/3x to 16x so you can amplify small signals and read them with higher precision

*On order ADS1115 stamp

 

ADS1220: Reads all thermo sensors and gauges - 4channel

ADS1220IRVAR (ADS14 and ADS15 range are 4 inputs) "
Read all temp probes and sensors

24-bit, 2-kSPS, 4-ch, low-power, small-size delta-sigma ADC w/ PGA, VREF, 2x IDACs & SPI interface" 5 for $38 direct from TI
 
ADS1220 - IC
Applications bypass the internal PGA while still providing high
• Temperature Sensor Measurements: input impedance and gains up to 4 V/V, allowing for
– Thermistors single-ended measurements.
– Thermocouples Power consumption is as low as 120 μA when
operating in duty-cycle mode with the PGA disabled.
– Resistance Temperature Detectors (RTDs): The ADS1220 is offered in a leadless VQFN-16 or a
2-, 3-, or 4-Wire Types TSSOP-16 package and is specified over a
• Resistive Bridge Sensor Measurements: temperature range of –40°C to +125°C.
– Pressure Sensors
Device Information(1)
– Strain Gauges
PART NUMBER PACKAGE BODY SIZE (NOM)
– Weigh Scales VQFN (16) 3.50 mm × 3.50 mm
• Portable Instrumentation ADS1220 TSSOP (16) 5.00 mm × 4.40 mm
• Factory Automation and Process Control
 

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AD693AQ-ND 327,6 (DKey)
   
   
   

 


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