ElectroStores
Home SupplySystems Switches Relays Circuitbreakers Automation Metering Sensors Controllers and modules Standards Acronyms and definitions Training Control and Safety About us

 

Up
Supply Earth Systems
Powerfactor
Capacitors

 

Supply systems: Just a compilation of interesting facts...

Hey Mr. COC electrician...don't forget you can delegate the responsibility on your COC between the designer, procurer, installer and tester!

 

I like it when a plan comes together...now I can register with peace of mind again. I was not going to sign of on panels and materials or even installations unless I was there. Yah, whoever runs the dept now did a great thing. Why should the electrician be held responsible for things he/she did not do?

but I can see the loggerheads...

 

 

Types of loads in Supply systems:

 There are three basic electrical load components effecting the electrical supply – Resistive, Capacitance and inductance.

Resistive does exactly what it says - it resists the potential applied causing a corresponding quantity of current to flow, according to the famous Ohms law.

Then there are the sly ones:

Capacitive: If the load is capacitive it not just causes a current flow component similar to resistance it also resists the voltage to flow thereby causing a displacement between voltage and current.  The voltage lags by the amount of capacitance in the circuit. It gets stranger when one opens the circuit switch – The capacitor tries to maintain the voltage and exactly the same graph applies but inverted as the voltage decays.       

Inductive:

When voltage applied to an inductor it also causes a current similar to resistance to flow but also resists the flow of currents causing the current to lag the voltage. The amount of lag is a function of the amount of inductance. But it gets stranger at opening the switch: The inductor  have stored this “current energy” and when opening circuit it tries to maintain the current levels and the same graphs applies but inverted as the current decays. 

FYI: It is inductance of a load that brings about what we refer to as POWER FACTOR in electrical systems. See here.

But it gets tricky - The next question is:- What is the behavior  between AC and DC supplies

Capacitance and inductance are sly buggers, they only show themselves when there is change in the supply system.

AC (Alternating current) always have change referred to as frequency and DC (Direct current) has no change – EXCEPT WHEN DC POWER IS APPLIED OR REMOVED from the load – or when the DC level changes but that would normally be insignificant.

I guess that is why capacitive / inductive loads are called reactive because they only appear when change is present. We also say they have reactance – which would imply their own type of “resistance” – capacitive reactance and inductive reactance. 

Let’s cover DC first:

Let’s do the graphs here:

Just like the circle mathematically is always defined as C =Pi *diameter (and if you physically measure circumference and divided by diameter it will always be equal to the value of Pi  the below graphs will also always be the same when measured.

Capacitance: 

 

Inductive:

As can be expected the formulae are also inverse: 

For capacitance RC time constant = RC – exponentially up.  

For inductance RL time constant = L/R – exponentially down. They mean the same thing - the time it takes to 63% of the transient change to full voltage. 

What did the electrical fraternity derive from these graphs?

What is important is for 0 to 63% of the supplied voltage the graph gradient will be virtually the same - but thereafter up to 98%  (which happens to be at 5 * 63% time point) it flattens out proportionally again and after that the time to full voltage becomes impractically long, so at this point for all practical purposes we take it as the transient is complete – fully charged or discharged.

If 63% is one time unit we can now when we relate to real life conditions we simply say 1 time unit or 5 time units.

Sometimes switchgear is rated against these time constants – like Lovato has done for their contactor DC application ratings – they reference the IEC categories DC1 or L/R <= 1msec and for inductive loads DC3 (i.e. x3) or DC5 (i.e. x5) or L/R =15msec    

And that's it as an introduction...Similar  topics have been covers as blog discussion topics here...

Now we delve into more specific topics related to rules and regulations for supply systems.

If you wanted to know more about supply earthing systems...see links on left of page

 

 

 

 
In an enclosure...do I use a isolator or a circuit breaker?
SANS 6.6.1.17      
All disconnecting devices in a DB shall be protected by a SCPD (short circuit protection device aka CB) .

It does not say where the CB should be, so if it sits in the "sourcing DB" then only having an isolator for the enclosure /DB is adequate. But be careful for you still need to know the kA rating from this source supply because all switchgear must be able to withstand the PSCC in the circuit.

 

     

.

 

 
   
When building a panel remember this:
  IEC NEC    
         
  For Icp or Icw > 10ka

Conditional short circuit current  > 17kA

or

Aux circuits connected to transformers >10kA - THE PANEL kA (PSCC) VERIFICATION PROCESS APPLIES for the panel!

 

409.22 Short-Circuit Current Rating. An industrial control panel shall not be installed where the available fault current exceeds its short-circuit current rating as marked in accordance with 409.110(4).

 

   
Methods of verification: Methods of verification?

*The NEC is much much stricter...by UL witnessing tests, how many witnesses do they have around the world then?

Based on reference design - the manufacturer of the panel

Based on testing

Based on calculation

 

409.110:(4) Short-circuit current rating of the industrial control panel based on one of the following:
a. Short-circuit current rating of a listed and labelled
assembly
b. Short-circuit current rating established utilizing an approved method*

*could not find this yet?

   
         

--------=======--------

 
DB specs

Distribution boards that form part of a fixed electrical installation shall
comply with SANS 1973-1 or SANS 1473-1 or SANS 1973-8.

 

     
 

Are you going to modify a DB? Read this first:

--

From  a SANS point of view.

6.6.6.1 Alterations or extensions on site to distribution boards with a short circuit
withstand current above 10 kA shall comply with the requirements of
6.6.6.2, and where reports and similar documents are available, apply

a) the rules given in SANS 1973-1 or SANS 1473-1 for the maximum
permissible deviations allowed for a PTTA, or Amdt 5; amdt 6
b) the rules for derivations from the minimally tested ASSEMBLY as in

SANS 1973-8 or from an STA as in SANS 1473-1.

Also

6.6.6.2 When a distribution board is modified or extended, the following
requirements shall apply: Amdt 3
a) the mechanical and electrical integrity of the distribution board shall not
be infringed;
b) the integrity of the area in a distribution board or a section of a distribution
board that comprises the conductors (including distribution busbars)
between the main busbars and the supply side of functional units and the
components included in these units, which is regarded as fault free on the
basis of the reduced short-circuit stresses that occur on the load side of
the prospective short-circuit protective device in each unit, is still
applicable; Amdt 3
c) extensions to the busbar systems shall not adversely affect the electrical
and mechanical performance of the complete busbar system;
d) components shall be selected for their suitability for application taking into
account information available from the component manufacturers. It might
be necessary to derate the components depending upon environment
and application conditions; Amdt 3
e) any changed properties due to alteration or extension of the distribution
board shall be marked indelibly on a supplementary nameplate; and
Amdt 3
f) the required IP rating shall not be reduced. Amdt 3
161

 

--

   


 

6.7.1 Overcurrent protection

NOTE The term over current protection includes both overload protection (see 6.7.2) and short-circuit protection (see 6.7.3).

 

   
     
 

----------==========-----------

Remember this about busbars:

Don't purchase any busbars unless you check this first SANS 6.6.2.1 - 2008

Unless fully tested in accordance with SANS 60439-1/ IEC 60439-1, the current density of copper busbars shall not exceed 2 A/mm2 for currents < 1 600 A, or 1,6 A/mm2 for currents > 1 600 A.

SANS 6.6.4.2.4 Unless tested in accordance with SANS 60439-1/IEC 60439-1, the minimum clearance between phases and between phase and earth
shall be at least 8 mm.

Equipment and components shall comply with the clearance distances given in the relevant product standards.

Also 6.6.4.3.2 Unless tested in accordance with SANS 60439-1/IEC 60439-1,
the minimum creepage distance between phases and between phase and earth shall be at least 16 mm. Equipment and components shall comply with the creepage distances given in the relevant product standards.

 

   
     
 
   

 

 

Socomec    

Atys
   
My notes: Traditionally we would use contactors - the work horses for electricians - the nice thing about these is they go from 40 to 6000Amps 3 and 4 pole and they can be manually operated, motor operated(i.o.w. you can control them externally) or a fully automatic solution that will even give a generator to start signal.  

See electrosource.org for in-depth technical details here.

 

   
     
On change over switches should the neutral not break last and close first on switching over?

And the standard says:

  IEC IEC 60364:      
 

4.4.2.3 explicitly says - if you break the neutral you better do it last (after the phases) and close it before or at the same time as closing the phases.

That's gonna be a challenge with a contactor assembly, because it does not give us licence for neutral disconnection at the same time.

 

     

 

I was wondering what the standard(s) says about the requirements for safety transformers...besides the obvious?

it was all easy until i saw it can be used to supply selv and pelv circuits...

see iec 61558-2-6

 

 

   

Paralleling conductors:

SANS IEC UL
  iec 60364: 4.4.5.4 short circuit protection -The wiring shall be carried out in such a way as to reduce to a minimum the risk of a short circuit in any parallel conductor, for example, by protection against mechanical damage, and conductors shall be installed in such a manner as to reduce to a minimum the risk of fire or
danger to persons.

b) For two conductors in parallel, a short-circuit protective device shall be provided at the supply end of each parallel conductor.
c) For more than two conductors in parallel, short-circuit protective devices shall be provided at the supply and load ends of each parallel conductor. 
 

--------=========---------

bullet

Utilisation categories according to IEC – 60 947: The standards for low-voltage switchgear and controlgear.

 

 
SANS IEC UL
 
bullet

Utilisation categories according to IEC – 60 947
The standards for low-voltage switchgear and controlgear.

bullet

*As complete as I can find to date.

What does these tables mean?

To assist in the correct selection of all switchgear according to set conditions, the type of load and the duty of switching of the load.

How does this table work?

Why can you have multiple similar applications listed? – Well, one has to consider that the conditions for the use is first determined by the section covered by the IEC standard so under different specifications the same description can be listed.

For instance: -One can switch the load with different characteristics (e.g. frequent switching or not) or switch the same circuit with the load connected or not.

Thank you to the following references:

Rockwell Automation - Allen Bradley

Wikipedia

ABB

 

 

--------Voltage supplies across the world------

  SANS IEC SANS 10142
Low voltage      

 

 

Medium voltage Covered in part 2 of the code(2009): Between 1000Vac and 22000Vac with up to 3000kw capacity.    
       
       
   

What does the SANS code say about supplies and "shared" loads section 5.2(2009):

SANS IEC UL
And accredited person or electrical consultant shall estimate the load of an installation...

but their is an Annex D to assist...but it must not be seen as an exact method - I can see right through this text that whoever was involved in this text had no confidence in their doings whatsoever. Really?

A very nice and complicated way to do this...what is annex D?

I remember when I did contracting we used to have council inspectors to assist and guide us...He looked at the complex I was doing and at my proposed calculation...way over sized he says...this is a much more realistic supply. Wow...experience is priceless. Is there no way to incorporate experience into regulations like this?

We know for a flat complex consisting of this level of load (some complexes are for the wealthy and comes with under floor heating and such...others are for the average person...just the basics) My point is:- Can we not work on the bases of a basic load requirement per unit and add any "frills" with diversity factors to ascertain the current capacity of a specific load. that would be cool!

 

   

 

I measured all the line currents and they are equal...why do I have a neutral current still registering...that's not right.

SANS    
I discovered this in the code: Sans 6.2.11.1 - These neutral currents are due due to harmonic content in the system - usually the third harmonic - that does not cancel in the neutral. Wow. Now all those times I experienced this mystery ...only now it makes sense!

I actually had a case where a meter was taken as suspect because it registered strange neutral currents. Wow, If only I knew then!  

So I presume this neutral current component is a function of the amount of harmonics as well.

But this killed me:- The magnitude neutral current due to the third harmonic may exceed the POWER FREQUENCY PHASE CURRENT...and it might affect the cables...for instance if exaggerated by an unbalanced load the neutral conductor might be undersized. This highly abnormal situation might arise where a cable has to be sized according to the neutral current because it might be higher then the phase currents.

 

IEC 4.4.2.2.3 confirms exactly that NEC ???

 

 

 

 

Remeber frequency is a consideration in selecting a cable...
SANS IEC UL
See SANS 10142-1-2008 6.2.3.4 where the table applies to 49 to 61Hz. Now I know it is not relevant because we only work with 50/60Hz but it is interesting to note. A power cable might have to be derated by as much as 50% at 400Hz. Never knew. See Tables 6.2(a)    

 

------------maximum demand----------

Notes on max demand...

The Electricity provider does record maximum demand in pre-defined interval (e.g. 30 minutes or 15 minutes) through duly sealed and calibrated energy meter. Generally Maximum Demand denotes in kVA for billing purpose. 

Consumer need to sanction Maximum demand from Electricity Provider considering type of industry and operation pattern of the equipments.  Consumer shall pay fixed charges on the basis of Maximum Demand obtained from the provider i.e. the maximum rate at which an electrical power has been consumed during any period of defined consecutive minutes in the billing month.

 

2. Analysis:

 General Formula to calculate the Maximum Demand is described below:

 Maximum Demand= Connected Load * Load Factor / Power Factor.

 Where,

Connected Load = Total Connected load in the facility in kW.

Load Factor = Utility Factor * Diversity Factor.

Power Factor = System average Power Factor.

 Example:

 Total connected load of facility: 6500 kW

Load Factor: 0.4 (Considering steel plant type)

Power Factor: 0.95

Maximum Demand= 6500 * 0.4 / 0.95

                          = 2737 kVA

Utility Factor and Diversity Factor can be finding out by the Time Profile of load and usage of the equipment. All equipment of facility may not operate at similar time and also may not run with full load.

Hence, Diversity Factor in percentage = Installed load / running load.

3. Conclusion:

 

Consumer should sanction Maximum Demand after studying the load pattern of the electrical installation. Obtaining higher Maximum Demand shall result higher minimum fixed charges plus higher deposit, and if sanctioned Maximum Demand exceed than consumer shall confront penalty.

Krishnasinh K. Jadeja 1 comment:

----------Maximum demand---------

     
     

 

 

 

 

----------How to calculate the kA of a battery-----------

And what is this in the code: How to calculate the kA (Prospective Short Circuit Current)  of a battery.

Is this a good reference book or what - even helps a customer (electrician) with this kind of thing?

But what does it say Gary: Same as with AC: kA = Vsupply / Total resistance of the path -including the battery internal resistance. Done.

-------------=============---------------

Supply systems:

Difficult decision...I think will go with the blog list I have and simply insert them hear as reference and then build from there...
 

So this page will just be a collection of related topics.

 

 

 

 

 

http://www.siemens.fi/pool/products/industry/iadt_is/tuotteet/pienjannitekojeet/kytkenta_suojaus_ja_ohjaus/ul-opas-2010-englanti.pdf

Industrial control panels for the North American market

------------------============-----------------

How do I obtain the SCCR for a panel I am building?

There are three options:

1. Purchase previously tested combinations from a major supplier that can be tabulated in the panel builder’s procedure. Eaton is a major component supplier that is committed to providing this information to our customers. Once you have all of the component ratings, either use an outside service or UL508A Supplement SB.

2. Test each panel construction and record the construction in a follow-up procedure. With the numerous possibilities for product combinations within a panel, this option will require a tremendous investment in testing and maintenance. The test has to be witnessed by a UL project engineer.

3. Utilize the method described in UL508A Supplement SB.

http://www.eaton.com/Eaton/ProductsServices/Electrical/Support/CodesStandards/UL508A/index.htm?wtredirect=www.eaton.com/UL508A -

How do I calculate the Short Circuit Current Rating of a Control Panel based on UL508A Supplement SB?

There are three simple steps to calculating the SCCR Rating of a control panel. Step 1: Determine the individual short circuit current rating of each individual component in the system. All power circuit components, including disconnect switches, branch circuit protective devices, branch circuit fuse holders, load controllers, motor overload relays, terminal blocks, and bus bars, shall have a short circuit current rating expressed in amperes or kilo amperes and voltage. You can exclude transformers, dry-type capacitors, resistors, varistors and voltmeters. Step 2: Calculate the available short circuit current when taking into account current limiting components like control power transformers, fuses and circuit breakers. Step 3: Compare the values obtained in steps one and two to determine the overall short circuit current rating of the panel. The lowest rated SCCR of the device within the control panel must be the one that is marked on the panel.

 

Ref: Rittal

Enclosure / Control panel testing to UL 508 compared to IEC

The scope of testing nearly corresponds to the content of the IEC testing (point 1-5).

The most striking differences are, for example, in the field of short-circuit testing with the adjustment of phase sequence and the documentation of test results. The root mean square value (RMS) is preset by UL at the testing equipment.

The oscillogram shows the surge short-circuit current at the beginning of the short-circuit current, however it will not be considered closer in contrast to IEC testings.

The test time is limited to 3 cycles, this corresponds to 60ms. IEC test a value of 1000ms or according to manufacutere's specifications.

Merely the end value is changed for the temperature limits admissible. The required creepage distances and clearances are divided into feeder and branch circuits.

 In short: Feeder-circuits are the infeed and main busbar area where increased creepage distances and clearances are valid. For 600 V AC this is 25.4 mm clearance und 50.8 mm creepage distance in accordance with UL 508A. (compared to IEC: For 600 VAC industrial applications; 8 mm clearance und 11 mm creepage distance)

 Branch circuits are in simple terms control circuits and outputs for electric motors with decreased creepage distances and clearances. For 600V AC this means in accordance with UL 508A 9.5 mm clearance and 12.7 mm creepage distance.

 (compared to IEC: For 600V AC industrial applications; 8 mm clearance and 11 mm creepage distance)

 

The application field used is classified according to the last „Over Current Protection Device“(listed component to UL 489/248, power circuit-breaker or fuse). After the last protective device of a current path with the above described features the branch circuit starts with reduced creepage distance and clearances. Everything before the protective device corresponds to feeder circuits.

 

This is where a circuit is made between one phase and another, or earth, without there being a load between them. This enables a high magnitude of current to flow between the phases or down to earth. When testing to IEC Standards the short circuit is required to be consistent and repeatable, therefore a bolted connection is made. Depending on the short circuit current rating of the circuit, either solid bars or cables are used to connect the phases, or earth, together.
There are two short circuit ratings that can be considered within an assembly, Icc and Icw:
Clause 10.11 is split into tests for the main circuits:
• Outgoing circuits
• Incoming circuit and main busbars
• Connections to the supply side of outgoing units (e.g. distribution busbars)
• Neutral conductor
• Protective circuit
Depending on the design of the assembly and the certification required, a combination of tests or all tests may be performed. See below for the Test Requirements of the assembly.
During short circuit testing, the locking means and hinges of the doors should remain intact; deformation may result in the test failing to meet the requirements and may alter the IP rating of the assembly.
Test Requirements
The assembly will require to be fitted with a set of incoming connection points L1, L2, L3, N & PE outside the panel to facilitate the connection of the incoming test supply to the termination points. The connection terminals required to connect to the short circuit test laboratory supply are shown on this drawing. These are generally a set of removable terminals connected to the end of the panel near the incomer.
The test connections consist of a three phase link on the outgoing circuits (one of each circuit rating) and a phase to earth link on one outgoing circuit (the largest outgoing circuit). A three phase link and a phase to neutral link on the incoming terminals or busbars will be fitted as required.
For an extendable panel main busbar must be a minimum of 1.6m long and contain at least one joint, otherwise the panel is classed non-extendable.
Go to page about 10.5.3 Short Circuit Withstand Strength of the Protective Circuit
Find out more about short circuit testing here.
 

 

--------------Control voltage recommendation:--------------

South Africa SANS 5.3.2:      
Control circuit voltages preferably not exceed 230Vac or 110Vdc

---------===========--------

Voltages in South Africa according to the code 5.3.2

standard voltages:

230Vac single phase

230/400V three phase four wire

Tolerance of +-10% - someone should show Escom this!

Declared voltages:

525V 3phase 3wire with tolerance of +-5%

Preferred Dc voltages:

12, 24 and 48Vdc

Other :

60,80, 110, 220, 250 and 500Vdc

Tolerances determined by application.

Control circuit voltages preferred as 230Vac or 110Vdc

 

 

     

 

 
 
 
 
 
 
 
 

 

 
 
References:

http://engineeringarticle.blogspot.com/ 

http://www.engineeringtoolbox.com/iec-nema-standards-torques-d_741.html